AE4630 - Aerospace Structural Design:
Lecture 4

The Stress Tensor and Traction Vector

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Stress

A simplified description

Axial member

  • A simplistic description of stress is that is the resultant force over a given area. A typical example is shown for an axially loaded member which carries a uniform stress.

\[\sigma = \frac{F}{A}\]

Traction vector

Body under stress, inner plane exposed by equilibrium cut

  • In a generalized view, stress is a resultant force (\(\vec{F}\)) over a given area (\(\vec{A}\)).
    • However it needs to be recognized that different planes can be considered within a body.
    • Given that the loads are passed through the body without concern for the plane of observation, these planes consequently “feel” different intensities of stress.

Body under stress, inner plane exposed by equilibrium cut

  • Further, the area of any cutting plane must be viewed as being associated with the vector of the plane, and hence have vector properties \[\vec{A} = A \, {\vec{n}}\]
    • Lastly, since the magnitudes of stress vary as a function of position within a body, To determine the component of stress on different planes (at any point) requires an infinitesimal area (\(d A\)) to be examined.
    • The differential forces passed through the differential areas of the planes are ultimately what permit a complete description of stress.

Body under stress, inner plane exposed by equilibrium cut

  • Consider a differential area \(\Delta A\) of the internal surface, and a corresponding differential force \(\Delta \vec{F}\).
  • Normal stress magnitude \[ \sigma = \lim_{\Delta A \rightarrow 0} \frac{\Delta F_n}{\Delta A} \approxeq \frac{d F_n}{d \vec{A}} = T_n \]
  • Shear stress magnitude \[ \tau = \lim_{\Delta A \rightarrow 0} \frac{\Delta F_s}{\Delta A} \approxeq \frac{d F_s}{d \vec{A}} = T_s \]
  • The combination of the above stress components constitute a vector, called a traction vector \[\begin{align} \vec{T} =&\, \vec{T}_n + \vec{T}_s \\ \end{align}\]
  • The tractions, once integrated over an area, becomes the forces on (or passing through) that plane \[\vec{F} = A \, \vec{T}\]

Tractions on different planes

  • The traction on each surface depends on the orientation of the surface.
  • A complete description of the stress state requires that the traction be known for all \(\vec{n}\)

Stress tensor and its components

Having recognized that the internal planes have associated traction vectors as loads pass through them, these vectors must be related to a more fundamental set of quantities which we will now refer to as the stress tensor.

Consider now a parallelepiped conveniently aligned with a Cartesian coordinate system.

Examine one face:

Positive x normal components of stress

  • There is a traction on the face, with three components aligned with the coordinate system
  • Each component is named using two subscripts.
    • The first describes the normal direction to the face
    • The second describes the direction in which the stress acts
  • The components have stress units (Force/Area), and will be subsequently called components of the stress tensor
  • Positive stress is defined when the stress acts in the positive direction on the positive face or when the stress acts in the negative direction on the negative direction face.
    • Normal stresses
    • Shear stresses
  • Since tractions exist on each face of the cube, and the faces are aligned with the Cartesian directions, the components on these faces indicate that stress is “multi-axial” (i.e., is not generally aligned only with one axis).
  • The traction vectors on the three positive faces are:

\[\begin{align} \vec{T}_{x} =& {\sigma_{xx}}\, i + {\sigma_{xy}}\, j + {\sigma_{xz}}\, k \\ \vec{T}_{y} =& {\sigma_{yx}}\, i + {\sigma_{yy}}\, j + {\sigma_{yz}}\, k \\ \vec{T}_{z} =& {\sigma_{zx}}\, i + {\sigma_{zy}}\, j + {\sigma_{zz}}\, k \\ \end{align}\]

Observe that at this point in space, there are three different planes with three different traction vectors. These vectors have a total of 9 components.

  • The 9 components, with their associated face normals and component directions, combine to be a tensor at the point. The tensor is called stress (with units of force/area) and be written as:

\[\left[\sigma\right] = \left[ \begin{array}{ccc} {\sigma_{xx}}& {\sigma_{xy}}& {\sigma_{xz}}\\ {\sigma_{yx}}& {\sigma_{yy}}& {\sigma_{yz}}\\ {\sigma_{zx}}& {\sigma_{zy}}& {\sigma_{zz}}\\ \end{array} \right]\]

  • Each stress component is named using two subscripts.
    • The first describes the normal direction to the face

    • The second describes the direction in which the component acts on that face

    • \({\sigma_{ij}}\) – stress on plane \(i\) in direction \(j\)

      • \({\sigma_{xx}}\) is normal (sometimes abbreviated as \(\sigma_{\mathrm{x}}\) or \(\sigma\) (if uni-axial)
      • \({\sigma_{xz}}\equiv {\tau_{xz}}\), \({\sigma_{xy}}\equiv {\tau_{xy}}\) are shear stresses (sometimes abbreviated as \(\tau\) if 2D stress field)
      • Positive stresses are shown

Tensor representation

  • A tensor describes a linear relationship in geometric space, where the components are associated with directions
  • The rank of a tensor describes the number of directions that must be assigned when describing a quantity. By example:
    • Scalar – Rank 0 tensor (magnitude and 0 directions – \(3^0=1\) component)
    • Vector – Rank 1 tensor (magnitude and 1 direction – \(3^1=3\) components)
    • Dyad – Rank 2 tensor (magnitude and 2 directions – \(3^2=9\) components)
    • Triad – Rank 3 tensor (magnitude and 3 directions – \(3^3=27\) components)
    • Rank \(n\) tensor (magnitude and \(n\) directions – \(3^n\) components)
  • Thus, a tensor can be thought of as a generalization of a vector (in actuality, vectors are a subset of tensors)
  • A tensor follows transformation (mathematical) rules
    • i.e., vectors must conserve the magnitudes and directions regardless of the coordinate system assigned
    • Higher rank tensors must conserve that and more

Traction vector on arbitrary plane (Cauchy’s formula)

  • The traction vector (force vector per area) on an arbitrary plane can be determined from the tensor by passing a cutting plane through the equilibrium element and summing forces.
  • Let the normal be described by \({\vec{n}}= l \, {\vec{i}}+ m \, {\vec{j}}+ n \, {\vec{k}}\)
    • \(l,m,n\) are direction cosines. \(\cos \theta_{nx}, \cos \theta_{ny}, \cos \theta_{nz}\).

  • If the cut plane has an area of \(dA\), then the faces have areas

\[\begin{align} dA_x =&\, dA \, \vec{n} \cdot {\vec{i}}= dA \,l\\ dA_y =&\, dA \, \vec{n} \cdot {\vec{j}}= dA \,m\\ dA_z =&\, dA \, \vec{n} \cdot {\vec{k}}= dA \,n\\ \end{align}\] where \({\vec{i}},{\vec{j}},{\vec{k}}\) are the unit vectors in the Cartesian frame.

  • Summing forces: \[{\vec{T}_n}A - {\vec{T}_x}A_x - {\vec{T}_y}A_y - {\vec{T}_z}A_z = 0\]
  • From this: \[{\vec{T}_n}= l \, {\vec{T}_x}+ m \, {\vec{T}_y}+ n \, {\vec{T}_z}\]
  • Equivalently it can be written as components: \[{\vec{T}_n}= T_{nx} {\vec{i}}+ T_{ny} {\vec{j}}+ T_{nz} {\vec{k}}\]
  • The components of \({\vec{T}_n}\) are: \[\begin{align} T_{\mathrm{nx}} =& {\sigma_{xx}}\, l + {\sigma_{xy}}\, m + {\sigma_{xz}}\, n \\ T_{\mathrm{ny}} =& {\sigma_{yx}}\, l + {\sigma_{yy}}\, m + {\sigma_{yz}}\, n \\ T_{\mathrm{nz}} =& {\sigma_{zx}}\, l + {\sigma_{zy}}\, m + {\sigma_{zz}}\, n \\ \end{align}\]
  • Or, more easily, \[\left\{T\right\} = [\sigma] \cdot \left\{n\right\}\]

This is called Cauchy’s formula (1827)

Normal stress (normal to a plane)

Recall tensor components of stress

  • It is now established that the stress tensor and the traction vector are related: \[\begin{align} {\vec{T}_x}=& {\sigma_{xx}}{\vec{i}}+ {\sigma_{xy}}{\vec{j}}+ {\sigma_{xz}}{\vec{k}}\\ {\vec{T}_y}=& {\sigma_{yx}}{\vec{i}}+ {\sigma_{yy}}{\vec{j}}+ {\sigma_{yz}}{\vec{k}}\\ {\vec{T}_z}=& {\sigma_{zx}}{\vec{i}}+ {\sigma_{zy}}{\vec{j}}+ {\sigma_{zz}}{\vec{k}}\\ \end{align}\]
  • What is the value of the stress component normal to a surface?

Public Domain, Twisp, 2008

  • The stress normal to the cutting plane \({\sigma_{nn}}\) is: \[\begin{align} {\sigma_{nn}}=& \, {\vec{T}_n}\cdot {\vec{n}}= l \, T_{nx} + m \, T_{ny} + n \, T_{nz} \\ {\sigma_{nn}}=& \, l^2 {\sigma_{xx}}+ m^2 {\sigma_{yy}}+ n^2 {\sigma_{zz}}\\ & \, + m \, n \, {\sigma_{yz}}+ l \, n \, {\sigma_{xz}}+ l \, m \, {\sigma_{xy}}\\ & \, + m \, n \, {\sigma_{zy}}+ l \, n \, {\sigma_{zx}}+ l \, m \, {\sigma_{yx}} \end{align}\]
  • The maximum value and direction of \({\sigma_{nn}}\) will often control the design of a member.
    • Examples:
      • Brittle material fracture
      • Crack propagation

Shear stress (perpendicular to a plane)

  • The shear stress \({\sigma_{ns}}\) can be obtained from:
    • \({\sigma_{ns}}= \sqrt{{\vec{T}_n}^2 - {\sigma_{nn}}^2}\)
    • \({\sigma_{ns}}= \sqrt{T_{\mathrm{nx}}^2 + T_{\mathrm{ny}}^2 + T_{\mathrm{nz}}^2 - {\sigma_{nn}}^2}\)
  • The maximum value of the shear stress is also important in design.
    • It is equal to half the difference between the max and min normal stress.
    • Ductile materials tend to fail by yield.
      • Yield is driven by shear stress and slipping typically along long grain boundaries

Example: tractions on planes of an axial rod

Traction vectors on different planes of an axial rod

Given a stress, compute the normal and shear stress on a specified plane (Assume the cross sectional area is 1.): \[[\sigma] = \left[ \begin{array}{ccc} 1 & 0 & 0 \\ 0 & 0 & 0 \\ 0 & 0 & 0 \\ \end{array} \right]\]

Required: \({\vec{N}}\), \({\vec{S}}\)

Solution:

\[\left\{T\right\} = [\sigma] \cdot \left\{n\right\}\]

  • The normal is given by:
    • \(\vec{n} = \frac{1}{\sqrt{2}} {\vec{i}}+ \frac{1}{\sqrt{2}} {\vec{j}}+ 0 {\vec{k}}\)
  • The area of the angled plane is \(\sqrt{2}\)
  • Traction vector \[\left\{ \begin{array}{c} T_x \\ T_y \\ T_z \\ \end{array} \right\} = \left[ \begin{array}{ccc} 1 & 0 & 0 \\ 0 & 0 & 0 \\ 0 & 0 & 0 \\ \end{array} \right] \left\{ \begin{array}{c} \frac{1}{\sqrt{2}} \\ \frac{1}{\sqrt{2}} \\ 0 \\ \end{array} \right\}\]

  • \(T_x = \left(1\right) \left(\frac{1}{\sqrt{2}}\right) + 0 + 0 = \frac{1}{\sqrt{2}} \quad [\text{Pa}]\)

  • \(T_y = 0 \quad [\text{Pa}]\)

  • \(T_z = 0 \quad [\text{Pa}]\)

Therefore:

  • \({\vec{T}_n}= \frac{1}{\sqrt{2}} {\vec{i}}+ 0 {\vec{j}}+ 0 {\vec{k}}\quad [\text{Pa}]\)
  • The traction vector is a force per unit area
  • The total forces is \(\left(\sqrt{2}\right) \left( \frac{1}{\sqrt{2}} \right) = 1\)
    • That is consistent with expectation/intuition!

Normal vector (\({\vec{N}}\)) and \({\sigma_{nn}}\)

The component of \({\vec{T}_n}\) in the \({\vec{n}}\) direction is:

  • \({\sigma_{nn}}= {\vec{T}_n}\cdot {\vec{n}}\)
  • \({\sigma_{nn}}= [\frac{1}{\sqrt{2}} \; 0 \; 0] \cdot \left\{ \begin{array}{c} \frac{1}{\sqrt{2}} \\ \frac{1}{\sqrt{2}} \\ 0 \\ \end{array} \right\} = 0.5 \quad [\text{Pa}]\)

Therefore:

  • \({\vec{N}}= {\sigma_{nn}}\, {\vec{n}}= \left(0.5\right) \left({\vec{n}}\right) = \frac{1}{2\sqrt{2}} \left\{ \begin{array}{c} 1 \\ 1 \\ 0 \\ \end{array} \right\} \quad [\text{Pa}]\)

Shear vector (\({\vec{S}}\)) and \({\sigma_{ns}}\)

  • \({\vec{S}}= \vec{T}-{\vec{N}}\)
  • \({\vec{S}}= \frac{1}{\sqrt{2}} {\vec{i}}+ 0 {\vec{j}}+ 0 {\vec{k}}- (\frac{1}{2\sqrt{2}} {\vec{i}}+ \frac{1}{2\sqrt{2}} {\vec{j}}+ 0 {\vec{k}})\)
  • \({\vec{S}}= \frac{1}{2\sqrt{2}} {\vec{i}}- \frac{1}{2\sqrt{2}} {\vec{j}}+ 0 {\vec{k}}\)

Example: arbitrary traction computation

Given a stress: compute the normal and shear stress on a specified plane: \[[\sigma] = \left[ \begin{array}{ccc} 50 & 20 & -10 \\ 20 & -30 & 0 \\ -10 & 0 & 40 \\ \end{array} \right]\]

Credit: Dr. Judah Ari-Gur

Required: \({\vec{N}}\), \({\vec{S}}\)

Solution

\[\left\{T\right\} = [\sigma] \cdot \left\{n\right\}\]

  • The normal is given by the cross product of the vectors that define the plane.

    • \(\vec{a} = 0 {\vec{i}}-4 {\vec{j}}+ 5 {\vec{k}}\)
    • \(\vec{b} = 3 {\vec{i}}-4 {\vec{j}}+ 0 {\vec{k}}\)
    • \({\vec{n}}= \frac{\vec{a} \times \vec{b}}{\left| \vec{a} \times \vec{b}\right|}\)
    • \(\vec{a} \times \vec{b} = (\left(-4\right)\left(3\right))({\vec{j}}\times {\vec{i}}) + (\left(-4\right) \left(5\right)) ({\vec{k}}\times {\vec{j}}) + (\left(5\right) \left(3\right)) ({\vec{k}}\times {\vec{i}})\)
    • \(= + 20 {\vec{i}}+ 12 {\vec{k}}+ 15 {\vec{j}}\)
    • \(\left| \vec{a} \times \vec{b}\right| = \sqrt{\left(12^2 + 20^2 + 15^2 \right)} = \sqrt{769} = 27.73\)
  • \({\vec{n}}= \frac{+ 20 {\vec{i}}+ 15 {\vec{j}}+ 12 {\vec{k}}}{\sqrt{769}}\)

\[\left\{ \begin{array}{c} T_x \\ T_y \\ T_z \\ \end{array} \right\} = \left[ \begin{array}{ccc} 50 & 20 & -10 \\ 20 & -30 & 0 \\ -10 & 0 & 40 \\ \end{array} \right] \left\{ \begin{array}{c} 20 \\ 15 \\ 12 \\ \end{array} \right\} \frac{1}{\sqrt{769}}\]

\[T_x = \left(\left(50 \right) \left(20\right) + \left(20\right) \left(15\right) - \left(10\right) \left(12\right)\right) / \sqrt{769} = 42.55 \quad \text{MPa} \] \[T_y = \left(\left(20 \right) \left(20\right) - \left(30\right) \left(15\right) + \left(0 \right) \left(12\right)\right) / \sqrt{769} = -1.80 \quad \text{MPa} \] \[T_z = \left(\left(-10\right) \left(20\right) + \left(0 \right) \left(15\right) + \left(40\right) \left(12\right)\right) / \sqrt{769} = 10.10 \quad \text{MPa} \]

Therefore:

  • \[{\vec{T}_n}= 42.55 {\vec{i}}- 1.80 {\vec{j}}+ 10.10 {\vec{k}}\quad \text{MPa} \]

The component of \({\sigma_{nn}}\) in the \({\vec{n}}\) direction is:

  • \[{\sigma_{nn}}= {\vec{T}_n}\cdot {\vec{n}}\]
  • \[{\sigma_{nn}}= [42.55 \; -1.80 \; 10.10] \cdot \left\{ \begin{array}{c} 20 \\ 15 \\ 12 \\ \end{array} \right\} \frac{1}{\sqrt{769}} = 34.08 \quad \text{MPa} \]

Therefore:

  • \[{\vec{N}}= {\sigma_{nn}}\, {\vec{n}}= 34.08 \, {\vec{n}}\quad \text{MPa} \]

Shear

\[\begin{align} {\vec{S}}&= {\vec{T}_n}- {\vec{N}}\\ &=42.55 \, {\vec{i}}- 1.80 \, {\vec{j}}+ 10.10 \, {\vec{k}}- 34.08 \, \frac{\left( 20 \, {\vec{i}}+15 \, {\vec{j}}+ 12 \, {\vec{k}}\right)}{\sqrt{769}} \\ &= 17.97 \, {\vec{i}}- 20.23 \, {\vec{j}}-4.65 \, {\vec{k}}\\ |{\vec{S}}| =& \sqrt{17.97^2 + 20.23^2 + 4.65^2} = 27.46 \mathrm{[MPa]} \\ \end{align}\]

Thus, we know the magnitude and direction of the shear and normal components of the traction vector.

What’s left?

Check for orthogonality

\[\begin{align} {\vec{N}}\cdot {\vec{S}}=& \, ? \\ =& \, (17.97)(25.10)-(20.23)(18.82)-(4.65)(15.06) \\ =& \, 0 \\ \end{align}\]

Verify that the magnitude is correct

\[\begin{align} | {\vec{S}}| =& \, ? \\ =& \, (17.97)^2 + (-20.23)^2 + (-4.65)^2 \\ =& \, 27.46 \end{align}\]